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custom Special Shaped Glass Plate

Category Capability / Range Notes
Outline Size 5–500 mm (longer upon request) Rectangular or irregular profiles
Thickness 0.20–10.0 mm Standard: 0.5 / 0.55 / 0.7 / 1.1 / 2.0 / 3.0 mm
Step / Ledge Depth 0.10–3.00 mm Multi-level steps supported
Dimensional Tolerance Outline ±0.05–0.15 mm; Step depth ±0.03–0.10 mm Depends on thickness & geometry
Flatness / Warp ≤0.2% of diagonal (typical) Optical-grade on request
Surface Roughness < 0.02 μm Ra (polished) Lapped/etched finishes optional
Edges C-chamfer / bevel / rounded R Chip-free edges, safety finish
Holes / Slots Ø0.8–30 mm; Positional tol. ±0.10 mm Countersink/counterbore available
Strengthening Chemical or thermal tempering Per material & thickness
Coatings AR/AG/AF, ITO heater/electrode, IR/UV-cut, DLC Silk-print blackout frames optional

Custom Special-Shaped Glass Plate (Stepped / Notched / Irregular)

Engineered for assemblies that need precise locating edges, seal ledges, or stepped interfaces, our custom special-shaped glass plates are CNC-machined to your drawing and finished for optical, mechanical, or protective use. We support complex outlines (steps, notches, slots, radii), tight tolerances, and functional coatings for applications in medical diagnostics, machine vision, laser/optics, semiconductor tools, consumer devices, and automotive electronics.

Key Features

  • Precision shapes: steps, shoulders, ledges, keyways, countersinks, pockets, and through-holes

  • Tight tolerances on outline and step depth; excellent edge quality with controlled chamfers

  • Optical-grade polishing available (Ra < 0.02 μm) and low-defect surfaces for imaging windows

  • Strength options: chemical strengthening (thin aluminosilicate) or thermal tempering (thicker low-iron)

  • Coating options: AR/AG/AF, ITO heater/electrode, IR-cut/UV-cut, DLC hard coat, hydrophobic/anti-soiling

 

Material Options

  • Borosilicate (e.g., BOROFLOAT® 33): low CTE, chemical durability, bonding friendly

  • Aluminosilicate (e.g., SCHOTT D263T, Corning Eagle XG®): high strength, ultra-thin formats

  • Fused Silica / Quartz: ultra-low CTE, high purity, UV-to-IR transmission

  • Low-Iron Tempered Glass: high visible transmittance for covers and lighting windows

 

Typical Manufacturing Flow

CNC/waterjet rough-cut → precision grinding → step/ledge milling → fine grinding/polishing → edge finishing (C-chamfer, bevel, radius) → cleaning → optional strengthening (chemical/tempering) → functional coatings → inspection & packaging.

Applications

  • Medical & Analytical Instruments: sealed windows, reagent cartridge covers, flow-cell caps

  • Microfluidics & Bio-MEMS: stepped cover plates for alignment and hermetic sealing

  • Machine Vision / Sensors: protective windows with blackout silk-print and AR/AF

  • Optics & Laser Systems: durable viewports, beam covers, and heat-resistant shields

  • Handheld / Payment / Kiosks: scratch-resistant, easy-to-mount stepped covers

  • Automotive Electronics: camera/HUD covers with strengthened edges and coatings

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